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SIPART PS2

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SIPART PS2

One that masters everything

The SIPART PS2 is the most widely used valve positioner for linear and part-turn actuators in industrial applications. It has proved reliable in many valve control applications thanks to its diagnostics capability and extensive range of functions. The all-round positioner of Siemens is well equipped - even for extreme ambient conditions. The following enclosure options are available: Polycarbonate, Aluminum, Stainless steel, Flameproof aluminum or 316L stainless steel.


SIPART PS2 electropneumatic positioner in polycarbonate enclosure with aluminum gauge block (optional)

SIPART PS2 electropneumatic positioner in aluminum enclosure

SIPART PS2 electropneumatic positioner in stainless steel enclosure with stainless steel gauge block (optional)

SIPART PS2 electropneumatic positioner in flameproof aluminum enclosure (Ex d) with aluminum gauge block (optional)

SIPART PS2 electropneumatic positioner in flameproof stainless steel enclosure 316L with stainless steel gauge block (optional)

The SIPART PS2 electropneumatic positioners are used to control the process valve or damper position of pneumatic linear or part-turn actuators or via positioning cylinder according to the setpoint specification. A digital input can trigger holding of the position or approach of the safety setting of the process valve.

Benefits

SIPART PS2 positioners offer decisive advantages:

  • Simple mounting and automatic commissioning
  • Simple operation and configuration of the device using 3 buttons and one 2-line local display or via SIMATIC PDM
  • Very high control performance
  • Negligible air consumption in stationary operation
  • "Tight closing" function ensures maximum positioning pressure on the process valve seat
  • "Fast Open/Fast Close" function for defined approach of the end position with fast reaction to new setpoint specifications
  • "Fail in Place" function:
    Maintain current position on failure of electrical and/or pneumatic auxiliary power
  • Numerous functions can be activated by simple configuring (e.g. characteristic curves and limits)
  • One device variant for linear and part-turn actuators
  • Insensitive to vibrations due to few moving parts and optionally with wear-free position detection
  • External non-contacting sensor as option for extreme ambient conditions
  • "Intelligent solenoid valve": Solenoid valve function and diagnostics in one device
  • Extensive diagnostic functions for process valve and actuator, e.g.:
    • Full Stroke Test
    • Multi Step Response Test
    • Valve Performance Test
    • Valve Signature, pressure sensor-aided
    • Partial Stroke Test e.g. for safety process valves (also pressure sensor-aided) for performance and maintenance evaluation of the valve
  • Can be operated with natural gas, carbon dioxide, nitrogen or noble gases
  • SIL (Safety Integrity Level) 2

-----------------------------------------------------------------------------------

Application

The SIPART PS2 positioner is used worldwide on all pneumatic actuators, in all applications and industries:

  • Chemical industry
  • Petrochemical industry
  • Oil and gas
  • Water/wastewater industry
  • Power supply
  • Pharmaceutical industry
  • Food, beverage and tobacco industries

The devices are available in variants for:

  • 4 to 20 mA
  • HART communication
  • PROFIBUS PA communication
  • FOUNDATION Fieldbus (FF) communication
  • Single-and double-acting valves in various enclosure designs and various materials (polycarbonate, aluminum and stainless steel)
  • Applications without explosion protection requirements
  • Hazardous applications in the versions:
    • Device protection with intrinsic safety (Ex i)
      for use in Zone 1, 2, 21, 22 or Class I, II, III/Division 1/Groups A-G
    • Device dust ignition protection by enclosure (Ex t)
      type of protection for use in Zone 21, 22 or Class II, III/Division 1/Groups E-G
    • Device protection with increased security (Ex e)
      for use in Zone 2 or Class I, Division 2, Groups A-D
    • Device protection with flameproof enclosure (Ex d)
      for use in Zone 1 or Class I, Division 1, Groups A-D
Stainless steel enclosure for extreme ambient conditions

The SIPART PS2 is available in a stainless steel enclosure for use in particularly aggressive environments (e.g. offshore operation, chlorine plants). The device functionality is not different due to the enclosure variants.

Technical specifications

SIPART PS2 (all device designs)

Operating conditions

 

Ambient conditions

For indoor and outdoor use

Ambient temperature

In hazardous areas, observe the maximum permissible ambient temperature according to the temperature class.

  • Permissible ambient temperature for operation1)

‑30 ... +80 °C (‑22 ... +176 °F)
Optional ‑40 ... +80 °C (‑40 ... +176 °F)

  • Altitude

≤ 2 000 m above mean sea level.
At altitudes greater than > 2 000 m above mean sea level, use a suitable power supply.

  • Relative humidity

0 ... 100%

Type of protection2)

IP66/Type NEMA 4X

Corrosion protection according to EN ISO 9227:2012 and EN ISO 12944:1999

 

  • 6DR5..0 Polycarbonate enclosure

C5‑M medium durability

  • 6DR5..3 Aluminum enclosure and 6DR5..5 Aluminum enclosure, flameproof

C5‑M medium durability

  • 6DR5..2 Stainless steel enclosure and 6DR5..6 Stainless steel enclosure, flameproof

C5‑M high durability

Mounting position

Any. Electrical connections and exhaust opening not facing up in wet environment (outdoor/rain).

Vibration resistance

 

  • Harmonic oscillations (sine) according to EN 60068‑2‑6/10.2008

3.5 mm (0.14"), 2 ... 27 Hz, 3 cycles/axis

98.1 m/s² (321.84 ft/s²), 27 ... 300 Hz, 3 cycles/axis

  • Bumping (half-sine) according to EN 60068‑2‑27/02.2010

150 m/s² (492 ft/s²), 6 ms, 1 000 shocks/axis

  • Noise (digitally controlled) according to EN 60068‑2‑64/04.2009

10 ... 200 Hz; 1 (m/s²)²/Hz (3.28 (ft/s²)²/Hz)

200 ... 500 Hz; 0.3 (m/s²)²/Hz (0.98 (ft/s²)²/Hz)

4 hours/axis

  • Recommended continuous duty range of the complete valve

≤ 30 m/s² (98.4 ft/s²) without resonance sharpness

Climatic class

According to IEC EN 60721‑3

  • Storage

1K5, but ‑40 … +80 °C (1K5, but ‑40 … +176 °F)

  • Transport

2K4, but ‑40 … +80 °C (2K4, but ‑40 … +176 °F)

Pneumatic data

 

Auxiliary power (inlet air)

Compressed air, carbon dioxide (CO2), nitrogen (N2), noble gases or natural gas

  • Pressure3)

1.4 ... 7 bar (20.3 ... 101.5 psi)

Air quality according to ISO 8573‑1

 

  • Solid particulate size and density

Class 3

  • Pressure dew point

Class 3 (min. 20 K (36 °F) below ambient temperature)

  • Oil content

Class 3

Unrestricted flow (DIN 1945)

 

  • Inlet air (pressurize actuator)4)

 

  • 2 bar; 0.1 KV (29 psi; 0.116 CV)

4.1 Nm³/h (18.1 USgpm)

  • 4 bar; 0.1 KV (58 psi; 0.116 CV)

7.1 Nm³/h (31.3 USgpm)

  • 6 bar; 0.1 KV (87 psi; 0.116 CV)

9.8 Nm³/h (43.1 USgpm)

  • Exhaust air (depressurize actuator for all versions except fail in place)4)

 

  • 2 bar; 0.2 KV (29 psi; 0.232 CV)

8.2 Nm³/h (36.1 USgpm)

  • 4 bar; 0.2 KV (58 psi; 0.232 CV)

13.7 Nm³/h (60.3 USgpm)

  • 6 bar; 0.2 KV (87 psi; 0.232 CV)

19.2 Nm³/h (84.5 USgpm)

  • Exhaust air (depressurize actuator for fail in place version)

 

  • 2 bar; 0.1 KV (29 psi; 0.116 CV)

4.3 Nm³/h (19.0 USgpm)

  • 4 bar; 0.1 KV (58 psi; 0.116 CV)

7.3 Nm³/h (32.2 USgpm)

  • 6 bar; 0.1 KV (87 psi; 0.116 CV)

9.8 Nm³/h (43.1 USgpm)

Restrictor ratio

Adjustable

Auxiliary power consumption in the controlled state

< 0.036 Nm³/h (0.158 USgpm)

Sound pressure

LAeq < 75 dB

LAmax < 80 dB

Sound pressure with installed Siemens booster

LAeq < 95 dB

LAmax < 98 dB

Structural design

 

Mode of operation

 

  • Range of stroke (linear actuators)

3 ... 130 mm (0.12 ... 5.12 inch); greater stroke range on request

  • Angle of rotation range (part-turn actuators)

30 ... 100° (up to 180° on request)

Mounting type

 

  • On linear actuators

Using mounting kit 6DR4004‑8V and where necessary with an additional lever arm 6DR4004‑8L on actuators according to IEC 60534‑6‑1 (NAMUR) with ribs, bars or flat face.

  • On part-turn actuators

Using mounting kit 6DR4004‑8D or TGX:16300‑1556 on actuators with mounting plane according to VDI/VDE 3845 and IEC 60534‑6‑2:

The actuator-specific mounting console 6DR4004‑1D ... 4D must be ordered separately, see the selection and ordering data.

Weight, positioner without option modules or accessories

 

  • 6DR5..0 Glass-fiber reinforced polycarbonate enclosure

Approx. 0.9 kg (1.98 lb)

  • 6DR5.11 Aluminum enclosure, only single-acting

Approx. 1.3 kg (2.86 lb)

  • 6DR5..2 Stainless steel enclosure

Approx. 3.9 kg (8.6 lb)

  • 6DR5..3 Aluminum enclosure

Approx. 1.6 kg (3.53 lb)

  • 6DR5..5 Aluminum, flameproof

Approx. 5.2 kg (11.46 lb)

  • 6DR5..6 Stainless steel enclosure, flameproof

Approx. 8.4 kg (18.5 lb)

Material

 

Dimensions

See "Dimensional drawings"

Device designs

 

  • In polycarbonate enclosure 6DR5..0

Single-acting and double-acting

  • In aluminum enclosure 6DR5..1

Single-acting

  • In aluminum enclosures 6DR5..3 and 6DR5..5

Single-acting and double-acting

  • In stainless steel enclosures 6DR5..2 and 6DR5..6

Single-acting and double-acting

Gauge block

 

  • Degree of protection with:

 

  • Pressure gauge made of plastic

IP31

  • Gauge made of metal

IP44

  • Pressure gauge made of stainless steel 316

IP54

  • Vibration resistance

According to EN 837‑1

Connections, electrical

 

  • Screw terminals

2.5 mm2 AWG30‑14

  • Cable bushing

 

  • Without explosion protection as well as with Ex i

M20x1.5 or ½‑14 NPT

  • With explosion protection Ex d

Ex d-certified M20x1.5; ½-14 NPT or M25x1.5

Connections, pneumatic

Female thread G¼ or ¼‑18 NPT

Controller

 

Controller unit

 

  • Five-point switch

Adaptive

  • Deadband

 

  • dEbA = Auto

Adaptive

  • dEbA = 0.1 ... 10%

Can be set as fixed value

Analog-to-digital converter

 

  • Scan time

10 ms

  • Resolution

≤ 0.05%

  • Transmission error

≤ 0.2%

  • Temperature influence effect

≤ 0.1%/10 K (≤ 0.1%/18 °F)

Certificates and approvals

 

Classification according to pressure equipment directive (PED 2014/68/EU)

For gases of fluid group 1, complies with requirements of article 4, paragraph 3 (sound engineering practice SEP)

CE conformity

You can find the appropriate directives and standards, including the relevant versions, in the EC Declaration of Conformity on the Internet.

UL conformity

You can find the appropriate directives and standards, including the relevant versions, in the UL-CERTIFICATE OF COMPLIANCE on the Internet.

Explosion protection

 

Explosion protection according to ATEX/IECEx

Depending on the device design; see "Explosion protection" section

Natural gas as driving medium

For technical specifications using natural gas as driving medium, see operating instructions.



1) At ≤ ‑10 °C (≤ 14 °F), the refresh rate of the local display is limited. When using Analog Output Module (AOM), only T4 is permissible.

2) Max. impact energy 1 joule for enclosure with inspection window 6DR5..0 and 6DR5..1 or max. 2 joules for 6DR5..3.

3) The following applies to fail in place double acting: 3 ... 7 bar (43.5 ... 101.5 psi)

4) When using Ex d versions (6DR5..5‑... and 6DR5..6‑...), values are reduced by approximately 20%.

SIPART PS2 with 4 ... 20 mA / HART
 

Electronics without explosion protection

Electronics with explosion protection Ex d

Electronics with explosion protection Ex i

Electronics with explosion protection Ex i, Ex e, Ex t

Electrical specifications

 

Current input IW

 

  • Rated signal range

4 ... 20 mA

  • Test voltage

840 V DC, 1 s

  • Digital input BIN1 (terminals 9/10; galvanically connected to basic device)

Suitable only for floating contact; max. contact load
< 5 μA at 3 V

2-wire connection (terminals 6/8)
6DR50.. and 6DR53..; 4 ... 20 mA
6DR51.. and 6DR52..; HART

 

Current to maintain the auxiliary power supply

≥ 3.6 mA

Required load voltage UB
(corresponds to Ω at 20 mA)

 

  • 4 ... 20 mA (6DR50..)

 

  • Typical

6.36 V (= 318 Ω)

6.36 V (= 318 Ω)

7.8 V (= 390 Ω)

7.8 V (= 390 Ω)

  • Max.

6.48 V (= 324 Ω)

6.48 V (= 324 Ω)

8.3 V (= 415 Ω)

8.3 V (= 415 Ω)

  • 4 ... 20 mA (6DR53..)

 

  • Typical

7.9 V (= 395 Ω)

-

-

-

  • Max.

8.4 V (= 420 Ω)

-

-

-

  • HART (6DR51..)

 

  • Typical

6.6 V (= 330 Ω)

6.6 V (= 330 Ω)

-

-

  • Max.

6.72 V (= 336 Ω)

6.72 V (= 336 Ω)

-

-

  • HART (6DR52..)

 

  • Typical

-

8.4 V (= 420 Ω)

8.4 V (= 420 Ω)

8.4 V (= 420 Ω)

  • Max.

-

8.8 V (= 440 Ω)

8.8 V (= 440 Ω)

8.8 V (= 440 Ω)

  • Static destruction limit

± 40 mA

± 40 mA

-

-

Effective internal capacitance Ci

 

  • 4 ... 20 mA

-

-

11 nF

"ic": 11 nF

  • HART

-

-

11 nF

"ic": 11 nF

Effective internal inductance Li

 

  • 4 ... 20 mA

-

-

209 µH

"ic": 209 µH

  • HART

-

-

312 µH

"ic": 312 µH

For connecting to circuits with the following peak values

-

-

Ui = 30 V
Ii = 100 mA
Pi = 1 W

"ic":
Ui = 30 V
Ii = 100 mA

"ec"/"t":
Un ≤ 30 V
In ≤ 100 mA

3-/4-wire connection (terminals 2/4 and 6/8)
6DR52..; HART, explosion-proof

6DR53..; 4 ... 20 mA, not explosion-proof

 

Load voltage at 20 mA

≤ 0.2 V (= 10 Ω)

≤ 0.2 V (= 10 Ω)

≤ 1 V (= 50 Ω)

≤ 1 V (= 50 Ω)

Auxiliary power UAux

18 ... 35 V DC

18 ... 35 V DC

18 ... 30 V DC

18 ... 30 V DC

Current consumption IH

(UAux -7.5 V)/2.4 kΩ [mA]

Effective internal capacitance Ci

-

-

22 nF

22 nF

Effective internal inductance Li

-

-

0.12 mH

0.12 mH

For connecting to circuits with the following peak values

-

-

Ui = 30 V
Ii = 100 mA
Pi = 1 W

"ic":
Ui = 30 V
Ii = 100 mA

"ec"/"t":
Un ≤ 30 V
In ≤ 100 mA

Galvanic isolation

Between UAux and IW

Between UAux and IW

Between UAux and IW
(2 intrinsically safe circuits)

Between UAux and IW

HART communication

 

HART version

7

PC parameterization software

SIMATIC PDM; supports all device objects. The software is not included in the scope of delivery.



Pressure sensors 6DR51.. ‑Z P01/ ‑Z P02

 

 

Current inputIW

 

 

  • Rated signal range

4 ... 20 mA

4 ... 20 mA

  • Test voltage

840 V DC, 1 s

840 V DC, 1 s

  • Digital input DI1 (terminals 9/10; electrically connected to the basic device)

Suitable only for floating contact; max. contact load < 5 μA at 3 V

Suitable only for floating contact;
max. contact load < 5 μA with 3 V

Current to maintain the auxiliary power supply

≥ 3.6 mA

≥ 3.6 mA

Required load voltage UB (corresponds to Ω at 20 mA)

9.4 V (= 470 Ω)

9.4 V (= 470 Ω)

Static destruction limit

± 30 V

± 40 mA

Effective internal capacitance Ci

-

Effective internal inductance Li

-

-

For connecting to circuits with the following peak values

-

-



SIPART PS2 with PROFIBUS PA/with FOUNDATION Fieldbus
 

Electronics without explosion protection

Electronics with explosion protection Ex d

Electronics with explosion protection Ex i

Electronics with explosion protection Ex i, Ex e, Ex t

Electrical specifications

 

Auxiliary power supply, bus circuit

Bus-powered

Bus voltage

9 ... 32 V

9 ... 32 V

9 ... 24 V

9 ... 32 V

For connecting to circuits with the following peak values

 

  • Bus connection with FISCO supply unit

 

 

Ui = 17.5 V
Ii = 380 mA
Pi = 5.32 W

"ic":
Ui = 17.5 V
Ii = 570 mA

"ec"/"t":
Un ≤ 32 V

  • Bus connection with barrier

 

 

Ui = 24 V
Ii = 250 mA
Pi = 1.2 W

"ic": Ui = 32 V

"ec"/"t":
Un ≤ 32 V

Effective internal capacitance Ci

-

-

Negligibly small

Negligibly small

Effective internal inductance Li

-

-

8 µH

"ic": 8 µH

Current consumption

11.5 mA ± 10%

Additional fault current

0 mA

Safety shutdown can be activated with "jumper" (terminals 81/82)

Galvanically isolated from bus circuit and digital input

  • Input resistance

> 20 kΩ

  • Signal state "0" (shutdown active)

0 ... 4.5 V or unconnected

  • Signal state "1" (shutdown not active)

13 ... 30 V

For connecting to power supply with the following peak values

 

 

Ui = 30 V
Ii = 100 mA
Pi = 1 W

"ec":
Un = ≤ 30 V
In = ≤ 100 mA

"ic":
Ui = 30 V
Ii = 100 mA

Effective internal capacitance and inductance

-

-

Negligibly small

Negligibly small

Digital input DI1 for PROFIBUS (terminals 9/10); electrically connected to the bus circuit)

Jumpered or connection to switching contact.
Suitable only for floating contact; max. contact load < 5 μA at 3 V

Galvanic isolation

 

  • For basic device without explosion protection and for basic device with Ex d

Galvanic isolation between basic device and the input for safety shutdown, as well as the outputs of the option modules

  • For basic device Ex i

The basic device and the input to the safety shutdown, as well as the outputs of the option modules, are separate, intrinsically safe circuits.

  • For basic device Ex e, Ex t

Galvanic isolation between basic device and the input for safety shutdown, as well as the outputs of the option modules

Test voltage

840 V DC, 1 s

PROFIBUS PA communication

 

Communication

Layers 1 and 2 according to PROFIBUS PA, transmission technology according to IEC 61158‑2;
slave function; layer 7 (protocol layer) according to PROFIBUS DP,
EN 50170 standard with the extended PROFIBUS functions
(all data acyclic, manipulated variable, feedbacks and status also cyclic)

C2 connections

Four connections to master class 2 are supported; automatic connection setup 60 s after break in communication

Device profile

PROFIBUS PA profile B, version 3.02, more than 150 objects

Response time to master message

Typically 10 ms

Device address

126 (when delivered)

PC parameterization software

SIMATIC PDM; supports all device objects. The software is not included in the scope of delivery.

FOUNDATION Fieldbus communication

 

Communications group and class

According to technical specification of the FOUNDATION Fieldbus for h3 communication

Function blocks/functions

Group 3, Class 31PS (Publisher Subscriber)
1 Resource Block (RB2)
1 Analog Output Function Block (AO)
1 PID Function Block (PID)
1 Transducer Block (Standard Advanced Positioner Valve)
Link Active Scheduler (LAS) function

Execution times of the blocks

AO: 30 ms
PID: 40 ms

Physical layer profile

123, 511

FF registration

Tested with ITK 6.0

Device address

22 (when delivered)



Option modules

Digital I/O Module (DIO)

Without explosion protection
suitable for Ex d

With explosion protection Ex i

With explosion protection Ex i, Ex e, Ex t

6DR4004‑8A

6DR4004‑6A

6DR4004‑6A

3 digital output current circuits

  • Alarm output A1: Terminals 41 and 42
  • Alarm output A2: Terminals 51 and 52
  • Alarm output: Terminals 31 and 32
  • Auxiliary power UAux

≤ 35 V and the current consumption is to be limited to < 25 mA

-

-

  • Signal state

 

  • High (not addressed)

Conductive, R = 1 kΩ, +3/-1% *)

≥ 2.1 mA

≥ 2.1 mA

  • Low *) (addressed)

Blocked, I< 60 µA

≤ 1.2 mA

≤ 1.2 mA

*) The status is also Low if the basic device is faulty or without auxiliary power.

*) When using in the flameproof enclosure, the current consumption must be restricted to 10 mA per output.

Switching threshold with supply according to EN 60947‑5‑6:
UAux = 8.2 V, R= 1 kΩ

Switching threshold with supply according to EN 60947‑5‑6:
UAux = 8.2 V, Ri = 1 kΩ

  • For connecting to circuits with the following peak values

-

Ui = 15 V
Ii = 25 mA
Pi = 64 mW

"ic":
Ui = 15 V
Ii = 25 mA

"ec"/"t": Un ≤ 15 V

Effective internal capacitance Ci

-

5.2 nF

5.2 nF

Effective internal inductance Li

-

Negligibly small

Negligibly small

1 circuit

Digital input DI2: Terminals 11 and 12, terminals 21 and 22 (jumper)

  • Electrically connected to the basic device

 

  • Signal state 0

Floating contact, open

  • Signal state 1

Floating contact, closed

  • Contact load

3 V, 5 µA

  • Galvanically isolated from the basic device

 

  • Signal state 0

≤ 4.5 V or open

  • Signal state 1

≥ 13 V

  • Natural resistance

≥ 25 kΩ

  • Static destruction limit

± 35 V

-

-

  • Connecting to circuits with the following peak values

-

Ui = 25.2 V

"ic": Ui = 25.2 V

"ec"/"t": Un ≤ 25.5 V

Effective internal capacitance Ci

-

Negligibly small

Negligibly small

Effective internal inductance Li

-

Negligibly small

Negligibly small

Galvanic isolation

The three outputs, the DI2 input and the basic device are galvanically isolated from each other.

Test voltage

840 V DC, 1 s



Analog Output Module (AOM)

Without explosion protection
suitable for Ex d

With explosion protection Ex i

With explosion protection Ex i, Ex e, Ex t

6DR4004-8J

6DR4004‑6J

6DR4004‑6J

DC output for position feedback

 

1 current output: Terminals 61 and 62

2-wire connection

Rated signal range

4 ... 20 mA, short-circuit-proof

Total operating range

3.6 ... 20.5 mA

Auxiliary power UAux

+12 ... +35 V

+12 ... +30 V

+12 ... +30 V

External load RB [kΩ]

≤ (UAux [V] – 12 V)/I [mA]

Transmission error

≤ 0.3%

Temperature influence effect

≤ 0.1%/10 K (≤ 0.1%/18 °F)

Resolution

≤ 0.1%

Residual ripple

≤ 1%

For connecting to circuits with the following peak values

-

Ui = 30 V
Ii = 100 mA
Pi = 1 W

"ic":
Ui = 30 V
Ii = 100 mA

"ec"/"t":
Un ≤ 30 V
In ≤ 100 mA
Pn ≤ 1 W

Effective internal capacitance Ci

-

11 nF

11 nF

Effective internal inductance Li

-

Negligibly small

Negligibly small

Galvanic isolation

Galvanically isolated from the alarm option and safely isolated from the basic device

Test voltage

840 V DC, 1 s



Inductive Limit Switches (ILS)

Without explosion protection
suitable for Ex d

With explosion protection Ex i

With explosion protection Ex i, Ex e, Ex t

6DR4004‑8G

6DR4004‑6G

6DR4004‑6G

Limit transmitter with Inductive Limit Switches (ILS) and fault indicator

 

2 Inductive Limit Switches (ILS)

  • Digital output (limit transmitter) A1: Terminals 41 and 42
  • Digital output (limit transmitter) A2: Terminals 51 and 52
  • Connection

2-wire system acc. to EN 60947‑5‑6 (NAMUR), for switching amplifier to be connected on load side

  • Signal state High (not addressed)

> 2.1 mA

  • Signal state Low (addressed)

< 1.2 mA

  • 2 Inductive Limit Switches (ILS)

Type SJ2‑SN

  • Function

NC (normally closed) contact

  • Connecting to circuits with the following peak values

Rated voltage 8 V current consumption:
≥ 3 mA (limit not addressed),
≤ 1 mA (limit-addressed)

Ui = 15 V
Ii = 25 mA
Pi = 64 mW

"ic":
Ui = 15 V
Ii = 25 mA

"ec":
Un ≤ 15 V
Pn ≤ 64 mW

Effective internal capacitance Ci

161 nF

161 nF

Effective internal inductance Li

-

120 µH

120 µH

1 alarm output

Digital output: Terminals 31 and 32

  • Connection

On switching amplifier according to EN 60947‑5‑6: (NAMUR), UAux = 8.2 V, Ri = 1 kΩ

  • Signal state High (not addressed)

R = 1.1 kΩ

> 2.1 mA

> 2.1 mA

  • Signal state Low (addressed)

R = 10 kΩ

< 1.2 mA

< 1.2 mA

  • Auxiliary power UAux

UAux ≤ 35 V DC
I ≤ 20 mA

-

-

  • Connecting to circuits with the following peak values

-

Ui = 15 V
Ii = 25 mA
Pi = 64 mW

"ic"/"nL":
Ui = 15 V
Ii = 25 mA

"ec":
Un ≤ 15 V
Pn ≤ 64 mW

Effective internal capacitance Ci

-

5.2 nF

5.2 nF

Effective internal inductance Li

-

Negligibly small

Negligibly small

Galvanic isolation

The 3 outputs are galvanically isolated from the basic device.

Test voltage

840 V DC, 1 s



Mechanic Limit Switches (MLS)

Without explosion protection
suitable for Ex d

With explosion protection Ex i

With explosion protection Ex i, Ex e, Ex t

6DR4004‑8K

6DR4004‑6K

6DR4004‑6K

Limit transmitter with mechanical switching contacts

 

2 limit value contacts

  • Digital output A1: Terminals 41 and 42
  • Digital output A2: Terminals 51 and 52
  • Max. switching current AC/DC

4 A

-

-

  • For connecting to circuits with the following peak values

-

Ui = 30 V
Ii = 100 mA
Pi = 750 mW

"ic":
Ui = 30 V
Ii = 100 mA

"t":
Un = 30 V
In = 100 mA

Effective internal capacitance Ci

-

Negligibly small

Negligibly small

Effective internal inductance Li

-

Negligibly small

Negligibly small

  • Max. switching voltage AC/DC

250 V/24 V

30 V DC

30 V DC

1 alarm output

Digital output: Terminals 31 and 32

  • Connection

On switching amplifier according to EN 60947‑5‑6: (NAMUR), UAux = 8.2 V, Ri = 1 kΩ

-

  • Signal state High (not addressed)

R = 1.1 kΩ

> 2.1 mA

> 2.1 mA

  • Signal state Low (addressed)

R = 10 kΩ

< 1.2 mA

< 1.2 mA

  • Auxiliary power

UAux ≤ 35 V DC
I ≤ 20 mA

-

-

  • Connecting to circuits with the following peak values

-

Ui = 15 V
Ii = 25 mA
Pi = 64 mW

"ic":
Ui = 15 V
Ii = 25 mA

"t":
Un = 15 V
In = 25 mA

Effective internal capacitance Ci

-

5.2 nF

5.2 nF

Effective internal inductance Li

-

Negligibly small

Negligibly small

Galvanic isolation

The 3 outputs are galvanically isolated from the basic device

Test voltage

3150 V DC, 2 s

Operating conditions altitude

Max. 2 000 m above sea level
At altitudes greater than 2 000 m above sea level, use a suitable power supply

-

-



Analog Input Module (AIM)

Without explosion protection

With explosion protection Ex i

With explosion protection Ex i, Ex e, Ex t

6DR4004‑8F

6DR4004‑6F

6DR4004‑6F

 

The Analog Input Module (AIM) 6DR4004‑6F and ‑8F is required to connect a Non-Contacting Sensor (NCS) or Position Transmitter 6DR4004‑1ES to ‑4ES.
Potentiometers of other types with resistance values between 3 and 20 kΩ can also be connected. In non-explosion-proof applications, 4 ... 20 mA and 0 ... 10 V signals can also be processed.

R-potentiometer

 

  • Peak values when powered by the base unit with PA (6DR55) or with FF communication (6DR56)

Umax = 5 V

Uo = 5 V
Io = 75 mA static
Io = 160 mA momentary
Po = 120 mW
Co = 1 μF
Lo = 1 mH

Umax = 5 V

  • Peak values when supplied by other basic devices (6DR50/1/2/3/9)

Umax = 5 V

Uo = 5 V
Io = 100 mA
Po = 33 mW
Co = 1 μF
Lo = 1 mH

Umax = 5 V

Signal 20 mA

 

  • Rated signal range

0 ... 20 mA

-

-

  • Internal load RB

200 Ω

-

-

  • Static destruction limit

40 mA

-

-

Signal 10 V

 

 

 

  • Rated signal range

0 ... 10 V

-

-

  • Internal resistance Ri

25 kΩ

-

-

  • Static destruction limit

20 V

-

-

Supply and signal circuits

Electrically connected to the basic device



NCS sensor

Without explosion protection

With explosion protection Ex i, Ex e

With explosion protection Ex t

6DR4004‑8N*

6DR4004‑6N*

6DR4004‑6N*

Position range

 

  • Linear actuator 6DR4004‑.N.20

3 ... 14 mm (0.12 ... 0.55")

  • Linear actuator 6DR4004‑.N.30

10 ... 130 mm (0.39 ... 5.12"); up to 200 mm (7.87") on request

  • Part-turn actuator

30° ... 100°

Linearity for NCS sensor and internal NCS module 6DR4004‑5L/‑5LE (after correction by means of positioner)

± 1%

Hysteresis for NCS sensor and NCS module 6DR4004‑5L/‑5LE

± 0.2%

Temperature influence (range: Rotation angle 120° or stroke 14 mm)

≤ 0.1%/10 K (≤ 0.1%/18 °F) for ‑20 ... +90 °C (‑4 ... +194 °F)

≤ 0.2%/10 K (≤ 0.2%/18 °F) for ‑40 ... ‑20 °C (‑40 ... ‑4 °F)

Climatic class

According to IEC EN 60721‑3

  • Storage

1K5, but ‑40 … +90 °C (1K5, but ‑40 … +194 °F)

  • Transport

2K4, but ‑40 … +90 °C (2K4, but ‑40 … +194 °F)

Continuous working temperature

‑40 °C ... +90 °C

(‑40 °F ... +194 °F)

-

-

Vibration resistance

 

  • Harmonic oscillations
    (sine) according to IEC 60068‑2‑6

3.5 mm (0.14"), 2 ... 27 Hz, 3 cycles/axis

98.1 m/s2 (321.84 ft/s2), 27 ... 300 Hz, 3 cycles/axis

  • Bumping according to IEC 60068‑2‑29

300 m/s2 (984 ft/s2), 6 ms, 4 000 shocks/axis

Degree of protection

IP68 according to IEC/EN 60529; Type 4X according to UL 50 E

For connecting to circuits with the following peak values

-

Ui = 5 V
Ii = 160 mA
Pi = 120 mW

Ui = 5 V

Effective internal capacitance Ci

-

110 nF + 110 nF per meter of connecting cable

110 nF + 110 nF per meter of connecting cable

Effective internal inductance Li

-

270 µH + 6.53 µH per meter of connecting cable

270 µH + 6.53 µH per meter of connecting cable

Explosion protection according to ATEX/IECEx

-

Intrinsic safety Ex i:

II 2 G   Ex ia IIC T6/T4 Gb

Intrinsic safety Ex i:

II 3 G   Ex ic IIC T6/T4 Gc

Non-sparking Ex t:

II 3 G   Ex ec IIC T6/T4 Gc

Explosion protection acc. to FM

-

Intrinsic safety Ex i:

IS, Class I, Division 1, ABCD

IS, Class I, Zone 1, AEx ib, IIC

Non-sparking Ex t:

NI, Class I, Division 2, ABCD

NI, Class I, Zone 2, AEx ec, IIC

Permissible ambient temperature

 

 

 

  • ATEX/IECEx

-

T4: ‑40 ... +90 °C (‑40 ... +194 °F)

T6: ‑40 ... +70 °C (‑40 ... +158 °F)

  • FM/CSA

-

T4: ‑40 ... +85 °C (‑40 ... +185 °F)

T6: ‑40 ... +70 °C (‑40 ... +158 °F)



Explosion protection

1

2

3

4

5

6

7

-

8

9

10

11

12

-

13

14

15

16

-

 

 

 

 

6

D

R

5

a

y

b

-

0

c

d

e

f

-

g

*

*

h

-

Z

j

j

j



Upper row: Order position of Article No.; lower line in color: Article number with variable positions

6DR5ayb-

0cdef-

g**h-

Z jjj

a (version) = 0, 2, 5, 6

c (explosion protection) = E, D, F, G, K

g = 0, 2, 6, 7, 8

jjj (-Z order code) =
= A20, A40, C20, D53, D54, D55, D56, D57, F01, K**, L1A, M40, R**, S**, Y**
* = any character

y (actuator) = 1, 2

d (thread) = G, N, M, P, R, S

h (gauge block) = 0, 1, 2, 3, 4, 9

jjj (-Z order code) =
= A20, A40, C20, D53, D54, D55, D56, D57, F01, K**, L1A, M40, R**, S**, Y**
* = any character

b (enclosure) = 0, 1, 2, 3

e (limit monitor) = 0, 1, 2, 3, 9

 

jjj (-Z order code) =
= A20, A40, C20, D53, D54, D55, D56, D57, F01, K**, L1A, M40, R**, S**, Y**
* = any character

 

f (option module) = 0, 1, 2, 3

 

jjj (-Z order code) =
= A20, A40, C20, D53, D54, D55, D56, D57, F01, K**, L1A, M40, R**, S**, Y**
* = any character



Type of protection 6DR5ayb-*cdef-g*Ah-Zjjj

Ex marking ATEX-IECEx

Ex marking FM-CSA

Intrinsic safety

 

 

  • For c = E and b = 0

II 2 G   Ex ia IIC T6/T4 Gb

II 3 G   Ex ic IIC T6/T4 Gc

Cl I Zn 1 AEx ib IIC Gb

Cl I Zn 1 Ex ib IIC Gb

IS Cl I Div 1 Gp A-D

Flameproof enclosure and dust explosion protection by enclosure

 

 

  • For c = E and b = 5, 6

Il 2 G   Ex db llC T6/T4 Gb

II 2 D   Ex tb IIIC T100°C Db

FM

Cl I Zn 1 AEx db IIC Gb

XP Cl I Div 1 Gp A-D

CSA

Cl I Zn 1 Ex db IIC Gb

XP Cl I Div 1 Gp C-D

FM + CSA

Zn 21 AEx tb IIIC T100°C Db

Zn 21 Ex tb IIIC T100°C Db

DIP Cl II, III Div 1 Gp E-G

Intrinsic safety

 

 

  • For c = E and b = 1, 2, 3

II 2 G   Ex ia IIC T6/T4 Gb

II 3 G   Ex ic IIC T6/T4 Gc

II 2 D   Ex ia IIIC T130°C Db

Cl I Zn 1 AEx ib IIC Gb

Cl I Zn 1 Ex ib IIC Gb

Zn 21 AEx ib IIIC, T130°C Db

Zn 21 Ex ib IIIC, T130°C Db

IS Cl I, II, III Div 1 Gp A-G

Increased safety (non-incendive NI)

 

 

  • For c = G and b = 1, 2, 3, 5, 6

II 3 G   Ex ec IIC T6/T4 Gc

Cl I Zn 2 AEx nA IIC Gc

Cl I Zn 2 Ex nA IIC Gc

NI Cl I Div 2 Gp A-D

Increased safety (non-incendive NI) and dust ignition protection by enclosure

 

 

  • For c = D and b = 1, 2, 3

II 2 D   Ex tb IIIC T100°C Db

II 3 G   Ex ec IIC T6/T4 Gc

DIP

Zn 21 AEx tb IIIC T100°C Db

Zn 21 Ex tb IIIC T100°C Db

DIP Cl II, III Div 1 Gp E-G

NI:

Cl I Zn 2 AEx nA IIC Gc

Cl I Zn 2 Ex nA IIC Gc

NI Cl I Div 2 Gp A-D

Intrinsic safety, increased safety (non-incendive NI) and dust ignition protection by enclosure

 

 

  • For c = K and b = 1, 2, 3, 5, 6
  • 6DR4004-1ES
    Position Transmitter (Potentiometer)
  • 6DR4004-2ES
    Position Transmitter (NCS)
  • 6DR4004-3ES
    Position Transmitter (NCS, ILS)
  • 6DR4004-4ES
    Position Transmitter (NCS, MLS)

II 2 G   Ex ia IIC T6/T4 Gb

II 3 G   Ex ic IIC T6/T4 Gc
II 3 G   Ex ec IIC T6/T4 Gc

II 2 D   Ex ia IIIC T130°C Db

II 2 D   Ex tb IIIC T100°C Db

FM

Cl I Zn 1 AEx ib IIC T6/T4 Gb IS

Cl I Div 1, Gp A-D

Cl I Zn 2 AEx ec IIC T6/T4 Gb NI

Cl I Div 2 Gp A-D

Zn 21 AEx ib IIIC Db T130°C IS

Cl I, II, III Div 1 Gp A-G

Zn 21 AEx tb IIIC T100°C Db DIP

Cl II, III Div 1 Gp E-G

CSA

Ex ia IIC T6/T4 Gb

Ex ic IIC T6/T4 Gc

IS Cl I Div 1, 2 Gp A-D

Ex ec IIC T6/T4 Gc

Cl I Div 2 Gp A-D

Ex ia IIIC T130°C Db

Cl II, III Div 1 Gp E-G

Ex tb IIIC T100°C Db

Cl II, III Div 1 Gp E-G

Intrinsic safety and increased safety (non-incendive NI)

 

 

  • For c = F and b = 1, 2, 3, 5, 6

II 2 G   Ex ia IIC T6/T4 Gb

II 3 G   Ex ic IIC T6/T4 Gc

II 3 G   Ex ec IIC T6/T4 Gc

II 2 D   Ex ia IIIC T130°C Db

FM

Cl I Zn 1 AEx ib IIC T6/T4 Gb

IS Cl I Div 1, Gp A-D

Cl I Zn 2 AEx ec IIC T6/T4 Gb

NI Cl I Div 2 Gp A-D

Zn 21 AEx ib IIIC Db T130°C

IS Cl I, II, III Div 1 Gp A-G

CSA

Ex ia IIC T6/T4 Gb

Ex ic IIC T6/T4 Gc

IS Cl I Div 1, 2 Gp A-D

Ex ec IIC T6/T4 Gc

Cl I Div 2 Gp A-D

Ex ia IIIC T130°C Db

Cl II, III Div 1 Gp E-G

  • 6DR4004-6N**-0-***
    Non-Contacting Sensor (NCS)

II 2 G   Ex ia IIC T6/T4 Gb

II 3 G   Ex ic IIC T6/T4 Gc

II 2 D   Ex ia IIIC T130°C Db

II 3 G   Ex ec IIC T6/T4 Gc

IS

Cl I Zn 1 AEx ib IIC Gb

Cl I Zn 1 Ex ib IIC Gb

Zn 21 AEx ib IIIC T130°C Db

Zn 21 Ex ib IIIC T130°C Db

IS Cl I, II, III Div 1 Gp A-G

NI

Cl I Zn 2 AEx nA IIC Gc

Cl I Zn 2 Ex nA IIC Gc

NI Cl I Div 2 Gp A-D



Maximum permissible ambient temperature ranges

Temperature class T4

Temperature class T6

Positioners

 

 

  • 6DR5ayb‑0cdef-g*Ah-Z jjj

‑30 °C ≤ Ta ≤ +80 °C

‑30 °C ≤Ta ≤ +50 °C

  • 6DR5ayb‑0cdef‑g*Ah‑Z M40

‑40 °C ≤ Ta ≤ +80 °C

‑40 °C ≤Ta ≤ +50 °C

  • 6DR5ayb‑0cdef‑g*Ah-Z jjj
    for a = 0, 2 and f = 0, 2

‑30 °C ≤ Ta ≤ +80 °C

‑30 °C ≤Ta ≤ +60 °C

  • 6DR5ayb‑0cdef‑g*Ah‑Z M40
    for a = 0, 2 and f = 0, 2

‑40 °C ≤ Ta ≤ +80 °C

‑40 °C ≤Ta ≤ +60 °C

Analog Output Module (AOM)

 

 

  • Installed:
    6DR5ayb‑0cdef‑g.Ah‑Z ... 
    for f = 1, 3
  • Can be retrofitted 6DR4004‑6J

‑30 °C ≤ Ta ≤ +80 °C

-

  • Installed and can be retrofitted:
    6DR5ayb‑0cdef‑g*Ah‑Z M40
    for f = 1, 3

‑40 °C ≤ Ta ≤ +80 °C

-

Position Transmitter

 

  • Non-contacting sensor (NCS)
    6DR4004‑6N**‑0-***

‑40 °C ≤ Ta ≤ +90 °C

‑40 °C ≤Ta ≤ +70 °C

  • Position Transmitter (potentiometer) 6DR4004‑1ES

‑40 °C ≤ Ta ≤ +90 °C

‑40 °C ≤Ta ≤ +60 °C

  • Position Transmitter (NCS) 6DR4004‑2ES

‑40 °C ≤ Ta ≤ +90 °C

‑40 °C ≤Ta ≤ +50 °C

  • Position Transmitter (NCS, ILS) 6DR4004‑3ES

‑40 °C ≤ Ta ≤ +90 °C

‑40 °C ≤Ta ≤ +50 °C

  • Position Transmitter (NCS, MLS) 6DR4004‑4ES

‑40 °C ≤ Ta ≤ +90 °C

‑40 °C ≤Ta ≤ +50 °C



Booster

Operating conditions

 

Climatic class

According to IEC EN 60721‑3

  • Storage

1K5, but ‑40 … +80 °C
(1K5, but ‑40 … +176 °F)

  • Transport

2K4, but ‑40 … +80 °C
(2K4, but ‑40 … +176 °F)

Vibration resistance

 

  • Harmonic oscillations

According to ISA‑S75.13

  • Bumping (half-sine) according to EN 60068‑2‑27/02.2010

150 m/s² (492 ft/s²), 6 ms, 1 000 shocks/axis

Structural design

 

Booster weight

 

  • Single-acting

 

  • Optional module for standard enclosure

2.9 kg (6.5 lb)

  • Installed with polycarbonate enclosure

4.0 kg (8.8 lb)

  • Optional module for flameproof aluminum enclosure

3.3 kg (7.3 lb)

  • Installed with flameproof aluminum housing

7.9 kg (17.4 lb)

  • Double-acting

 

  • Optional module for standard enclosure

4.3 kg (9.4 lb)

  • Installed with polycarbonate enclosure

5.3 kg (11.7 lb)

  • Optional module for flameproof aluminum enclosure

4.7 kg (10.4 lb)

  • Installed with flameproof aluminum housing

9.3 kg (20.5 lb)

Connections

 

  • Pneumatic

½‑14 NPT or G½

Pneumatic data

 

Auxiliary power (inlet air)

Compressed air, carbon dioxide (CO2), nitrogen (N2), noble gases or cleaned natural gas

  • Pressure

1.4 ... 7 bar (20.3 ... 101.5 psi)

  • Inlet air

According to ISO 8573‑1

  • Air consumption

1.2 x 10-2 Nm3/h (0.007SCFM)

Pressure gauge

Stainless steel enclosure MPa, bar, psi

Degree of protection IP54

Flow capacity

Cv = 2.0

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