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SIPART PS100

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Positioner SIPART PS100

One that masters the essential

The SIPART PS100 is a compact and reliable valve positioner. Its ease and speed of initialization make it a winner for valve manufacturers, the chemical industry, the energy sector, and many other fields.  The SIPART PS100 is available in two enclosure versions: aluminum or polycarbonate cover. With retrofittable Bluetooth functionality, it offers many other advantages.


SIPART PS100 positioner with polycarbonate lid and inspection window

SIPART PS100 electropneumatic positioner in aluminum enclosure without inspection window

The SIPART PS100 electropneumatic positioner is used to control the process valve or damper position of pneumatic linear or part-turn actuators. The SIPART PS100 electropneumatic positioners control the process valve according to the setpoint value.

Benefits

The SIPART PS100 positioners offer the following advantages:

  • Fast commissioning at the push of a button
  • Simple operation via the display and four buttons
  • Display symbols according to NAMUR NE 107
  • Negligible air consumption in stationary operation
  • Setting the application profile based on predefined selection options, e.g. tight-closing valve, open/close valve, small valve
  • Fast response in end positions ensures short positioning times and tight valves
  • Insensitive to vibrations and steam hammer
  • Leakage compensation ensures a constant actual value and protects the actuator
  • Only one device version for linear and part-turn actuators
  • Consistent parameter assignment with HART communication
  • Safe use in hazardous areas

Application

The SIPART PS100 positioner is used, for example, in the following industries:

  • Valve manufacturing
  • Chemical industry
  • Power stations
  • Paper and glass
  • Water and wastewater
  • Food and pharmaceuticals

The SIPART PS100 positioner can be used with pneumatic actuators and an analog input (AI), 4 to 20 mA.

Design

The SIPART PS100 positioner comprises the following components:

  • Enclosure (base plate with lid)
  • Electronics
  • Wear-free, contact-free position detection
  • Pneumatic block

The pneumatic block is located in the enclosure, the pneumatic connections for the inlet air and the actuating pressure on the right-hand side of the enclosure. The electrical connections are located on the left-hand side of the enclosure.
The SIPART PS100 positioner is fitted to the relevant pneumatic linear or part-turn actuator using an appropriate mounting kit. The positioner shaft is located on the underside of the base plate. The positioner shaft is connected to the spindle of the linear actuator or the actuator shaft of the part-turn actuator using the mounting kit.

The electronics are available with the following options:

  • Analog output (AO) 4 to 20 mA
    The current position of the valve is converted into a 4 to 20 mA signal.
  • Digital input and digital output (DI and DQ)
    • Position limit monitoring.
    • Output of an alarm in the event of a control deviation or a device fault.
    • Approach of a defined process valve position, disabling of keys, blocking of valve process valve by means of digital input.
  • HART communication on parameter assignment and information on the device status

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Function

Local operation is performed using the built-in display and the four buttons. It enables, for example:

  • Starting automatic commissioning with the press of a button
  • Configuring the device
  • Switching between the operating modes:
    • AUTO: The positioner controls the valve according to the analog input (AI) 4 to 20 mA
    • MANUAL: Valve movement with the middle keys

A hallmark of the SIPART PS100 is its own extremely low consumption of air. Compressed air is only required to move the valve. In the controlled state, consumption of air is negligible.

Technical specifications

Input

 

Analog input (AI), terminals 6 and 7

 
  • Rated signal range

4 ... 20 mA

  • Minimum current to maintain operation

3.8 mA

  • Maximum load voltage

6.5 V (corresponds to 325 Ω at 20 mA)

  • Static destruction limit

± 40 mA

  • Type of communication

HART 7

Digital input (DI), terminals 9 and 10

 
  • Galvanic isolation

Electrically connected to analog input

Galvanically isolated from the outputs

  • Signal state 0, floating contact open

> 300 kΩ

  • Signal state 1, floating contact closed

< 3 kΩ

  • Contact load

Suitable only for floating contact; max. contact load < 20 μA, 3 V

Output

 

Analog output (AO), terminals 61 and 62

 
  • Type of connection

2-wire connection

  • Rated signal range

4 ... 20 mA

  • Fault current

< 3.6 mA

  • Supply voltage UH

12 ... 30 V

  • External load R[kΩ]

≤ (UH [V] - 12 V)/IO [mA]

  • Resolution in relation to the nominal signal range

0.05%

  • Transmission error in relation to the nominal signal range

± 0.3%

  • Effect of ambient temperature

± 0.1%/10K

  • Maximum residual ripple

± 0.5%

  • Galvanic isolation

Galvanically isolated from the other electrical inputs and outputs

Digital output (DQ), terminals 31 and 32

 
  • Maximum supply voltage UH

35 V

  • External current consumption

To be limited to 50 mA

  • "Conductive" state
  • Permissible rated current 50 mA
  • Maximum terminal voltage 3 V
  • Overload-proof
  • "Locked" state
    "Locked" is also the state if the device is faulty or analog input (AI) is = 0 mA.

I < 60 µA

Operating conditions

 

Ambient conditions for operation according to IEC 60068‑2

For indoor and outdoor use

Ambient temperature

 
  • Ambient temperature

‑20 ... +80 °C (‑4 ... +176 °F)

  • Relative humidity

0 ... 100%

Pollution degree according to IEC 61010-1

2

Overvoltage category according to IEC 61010‑1

II

Degree of protection of enclosure

 
  • According to IEC 60529

IP66

  • According to UL 50 E

Type 4X

Corrosion protection according to EN ISO 9227:2012 and EN ISO 12944:1999

 

  • 6DR710 polycarbonate enclosure

C5‑M medium durability

  • 6DR711 aluminum enclosure

C5‑M medium durability

Vibration resistance

 
  • Harmonic oscillations (sine) according to IEC 60068‑2‑6

3.5 mm (0.14"), 2 ... 27 Hz,
3 cycles/axis

98.1 m/s² (321.84 ft/s²),
27 ... 300 Hz, 3 cycles/axis

  • Bumping (half-sine) according to IEC 60068‑2‑27

150 m/s² (492 ft/s²), 6 ms,
1 000 shocks/axis

  • Noise (digitally controlled) according to IEC 60068‑2‑64

10 ... 200 Hz;
1 (m/s²)²/Hz (3.28 (ft/s²)²/Hz)

200 ... 500 Hz;
0.3 (m/s²)²/Hz (0.98 (ft/s²)²/Hz),
4 hours/axis

Pneumatic data

 

Pneumatic operating medium

Compressed air, carbon dioxide (CO2), nitrogen (N2), noble gases

  • Operating pressure

1.4 ... 7 bar (20.3 ... 101.5 psi)

Air quality according to ISO 8573‑1

 

  • Solid particulate size and density

Class 3

  • Pressure dew point

Class 3 (min. 20 K (36 °F) below ambient temperature)

  • Oil content

Class 3

Flow rate

 
  • Pressurize process drive

 

  • Supply pressure 4 bar (58 psi)

7.1 Nm³/h (31.3 USgpm)

  • Supply pressure 6 bar (87 psi)

9.8 Nm³/h (43.1 USgpm)

  • Depressurize process drive

 

  • Actuating pressure 4 bar (58 psi)

13.7 Nm³/h (60.3 USgpm)

  • Actuating pressure 6 bar (87 psi)

19.2 Nm³/h (84.5 USgpm)

Leakage actuator chamber (positioner portion)

< 6 · 10-4 Nm³/h (0.0026 USgpm)

Consumption at operating medium in the controlled state

< 3.6 · 10-2 Nm³/h (0.158 USgpm)

Sound pressure

LAeq < 75 dB

LAmax < 80 dB

Structural design

 

Supported actuator types

 
  • Linear actuator, range of stroke

10 ... 130 mm (0.39 ... 5.12")

  • Part-turn actuator, angle-of-rotation range

10 ... 100°

Weight, positioner without accessories

Approx. 1.0 kg (2.20 lb)

Material

 
  • Lid
  • Aluminum
  • Polycarbonate
  • Base plate

Aluminum

  • Gauge block

Aluminum, anodized or stainless steel 316

  • Pressure gauge
  • Plastic, mechanics brass
  • Stainless steel,
    mechanics brass nickel-plated
  • Stainless steel, mechanics stainless steel 316

Torques

 
  • Lid fixing screws

1.5 Nm (1.1 ft lb)

  • Part-turn actuator fixing screws DIN 933 M6x12‑A2

5 Nm (3.7 ft lb)

  • Linear actuator fixing screws DIN 933 M8x16‑A2

12 Nm (8.9 ft lb)

  • Gland pneumatic G¼

15 Nm (11.1 ft lb)

  • Gland pneumatic ¼‑18 NPT

 

  • Without sealant

12 Nm (8.9 ft lb)

  • With sealant

6 Nm (4.4 ft lb)

  • M20 cable gland, plastic

4 Nm (3 ft lb)

  • M20 cable gland, metal

6 Nm (4.4 ft lb)

  • ½‑14 NPT cable gland, metal

15 Nm (11.1 ft lb)

  • ½‑14 NPT cable gland, metal in the NPT adapter

IMPORTANT:

To avoid damage to the device, the NPT adapter must be held in place while the NPT gland is screwed into the NPT adapter.

68 Nm (50 ft lb)

  • Union nut made of plastic

2.5 Nm (1.8 ft lb)

  • Union nut made of metal

4 Nm (3 ft lb)

  • Gauge block fixing screws

6 Nm (4.4 ft lb)

Pressure gauge

 
  • Degree of protection

 

  • Pressure gauge plastic,
    mechanics brass

IP31

  • Pressure gauge metal,
    mechanics brass nickel-plated

IP44

  • Pressure gauge stainless steel,
    mechanics stainless steel 316L

IP54

Connections, electrical

 
  • Screw terminals

2.5 mm2 AWG30‑14

  • Cable bushing

M20x1.5 or ½-14 NPT with NPT adapter

Connections, pneumatic

G¼ or ¼-18 NPT

Controller

 

Controller unit

 
  • Five-point switch

Adaptive

  • Deadband
 
  • Adjustable maximum value

± 0.1 ... 3%, plus hysteresis (half of the deadband, but at least 0.2%)

  • Minimization of the maximum value

Always active

Analog input (AI), terminals 6 and 7

 
  • Sampling interval

50 ms

  • Resolution

0.05%

Position detection

 
  • Sampling interval

10 ms

  • Resolution at 10 mm stroke

0.1%

  • Temperature influence effect

0.1%/10 K (0.1%/18 °F)

Explosion protection

You can find details on explosion protection in the operating instructions and the explosion protection certificates:

SIPART PS100 Compact operating instructions

SIPART PS100 Certificates

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